After a fifty-day growing season, the tobacco leaves are ready to be harvested… This is the first of the 12 labors of Hercules (or the 12 labors of Asterix for you French!) Each leaf is carefully handpicked to avoid any damage. The workers pick each level of leaves separately at 6-day intervals with a very precise motion: first they remove the leaves next to the stalk, taking care to cut only those of good size, shiny with a velvet lamina, and with intact veins. After harvest, the leaves must be cured. The curing process takes several weeks. The leaves are suspended in small bundles on stalks inside the “casa de tobacco“. In this moisture-laden atmosphere, the leaves are transformed without ever breaking or spoiling. This process allows the leaves to dry out in order to concentrate their aroma and flavor like that of candied fruit. The humidity is carefully controlled. Workers water the ground or light a fire to maintain the proper level. This method may seem archaic, but it works ! Tobacco curing, or color curing because the leaves gradually turn from green to yellow, also reduces the chlorophyll content. With each new picking, the workers hang the leaves in a row above the previous batch until they reach the roof of the “casa de tobacco”, marking the end of the curing process… Attention, ladies and gentlemen, these matured leaves, like all these well-placed men, will end in the same way because “si haut qu’on monte on finit toujours par des cendres ! ” translated as “no matter how high we go, we always end in ashes” to paraphrase Henri de Rochefort. But before ending in smoke, the tobacco leaf undergoes further steps. After the air-cure, the leaves are moved from the curing barn to another area for the drying process. During this 50-day process the leaves take on a golden brown color.
After being harvested and cured, the tobacco leaves go thought a final process, fermentation. Fermentation allows the tobacco leaves to continue to ripen and to lose excess nitrogen and nicotine. In addition, the transformation of the chemical components that stabilizes the raw leaves will increase aromas and flavors while harmonizing the texture of the tobacco. Finally, it is time to roll the leaves into cigars. In Cuba, 90% of the dried and fermented leaves in the cigar production line are fully controlled by the State. Only after the third fermentation, which lasts a whole year, are the leaves taken to Havana where they undergo their final metamorphosis into Habanos Divins, “ Allez, tournée de rhum pour tout le monde… Non, non un peu de décence les feuilles, on avait dit une fête sans effeuillage!” translated as, “A bit of rum for everyone… No, no hold yourself together, we said a party, not a strip-tease!” In the state-owned factory, the stem cutters gently and expertly remove the central stem of the tobacco leaf. This step is called stripping. Once the leaves have been stripped, they are classified by width, size, texture and color. The workers, mostly women, then roll the cigas on their thighs, which are covered with a white cloth to prevent staining. Perhaps this image of women rollers gave rise the popular myth of cigars rolled on the thighs of virgins? Finally the last step in the process for our little tobacco leaves: in the heart of the “galleria” cigar makers roll the leaves to create cigars of a given type and format. After rolling, the cigars are stored for a period between four and eight weeks before being sold. After all those lost hours of waiting, now comes the moment of truth: the unique pleasure of smoking a “Habano” (for smokers, not me !). But not too much haste, smoking a cigar is almost a religion in Cuba… First you tap it gently to savor its smell, then carefully cut the end before lighting it to enjoy all its flavors and aromas… As the British actor Jeremy Irons once said, “Smoking a cigarette is like having sex; smoking a Havana is like making love…” You are warned !
Want a total change of scenery ? From cultivated land to undeveloped nature ? Just a few miles further, still in the province of Piñar del Rio, your wish will be fulfilled… Green hills, luxuriant vegetation, lakes (Lago El Palmar and Lago del San Juan) and natural pools (Baños de San Juan) welcome you to Las Terrazas, designated as a biosphere reserve by Unesco in 1985. The San Juan River flows gently down the side of a hill, forming a series of small waterfalls and natural ponds with fresh and clear water. The Baños de San Juan are one of the main attractions of Las Terrazas. In the winter, only the most courageous bathe in the icy water, but in summer, fresh water, the tall trees, emerald green plants and crystalline waterfalls make for idyllic swimming !
Las Terrazas, a true haven of peace, is only an hour drive from Havana, but it seems hundreds of miles from the city ! This small garden with lush vegetation has not, however, always been a peaceful place. During the Spanish colonization and the following development of coffee plantations by the French during the 19th century, the region suffered from massive deforestation. Today, you can still find the old coffee house, which dominates the cafetal (at a vertiginous height of 740 feet) and the ancient ruins of the Buenavista coffee house. In 1949 the site was abandoned in part because of strong competition from Brazilian coffee. Then in 1968, a special project announced the Renaissance (not a science fiction film) of Las Terrazas: seven million trees representing 24 different species were planted, not only in the fields but also on steep slopes which were worked into terraces to avoid erosion, a rural technique, giving the area its name Las Terrazas. The project is a success. Today, in the middle of the Sierra del Rosario, the biosphere covers more than 5,000 hectares and includes rare species such as the Caribbean tree and the Mahagua, a hardwood used to make baseball bats. In this biosphere you can find the Almacigo, a strange tree with the red bark more commonly called Arbol del Tourista or “The tree of the tourist”. You are surely wondering… what is the relationship between a tree with a red bark and a tourist ? Ah, ah, you quit… If you look carefully at the red bark of the two widely separated main branches of the tree, you have the typical image of the tourist’s legs burning in the sun on the beaches of Cuba ! If you are a lucky and a very attentive visitor, you may see the Zunzuncito, the smallest hummingbird in the world, and the red, white and blue plumage of the Tocororo, the national bird of Cuba. But in the late afternoon, when the light fades, there are no hummingbirds on the horizon… we are not disappointed instead we witness the strange ballet of vultures above the ruins of the coffee plantation… a strange atmosphere… “Atmosphère! Atmosphère ! Est-ce que j’ai une gueule d’atmosphère?” (“Atmosphere! Atmosphere! Do I look like I need a change of atmosphere ?”, Arletty’s famous line in the 1938 French movie, L’Hôtel du Nord by Marcel Carné.